Machining Keyways And Keyseat Slots 1
Keyway and Slot CAM toolpath CNC Mill

Keyways & Keyseats

Machining Keyways And Keyseat Slots 2

Key and Keyway Applications

  • Pulleys
  • Sprockets
  • Other rotating assemblies that transfer motion

Purpose of Keys and Keyways

  • A designed sheer point or point of failure to prevent important mechanical components from being damaged in an event of mechanical bind
  • To make a component or set of components easier to assemble or more interchangeable

Video

Drawing Keyway Slots

Draw the following parts:

  • Key
  • Keyway Bushing
  • Shaft with Keyseat
Machining Keyways And Keyseat Slots 3
Machining Keyways And Keyseat Slots 4
Machining Keyways And Keyseat Slots 5

Drawing The Keyseat Shaft

There are two ways of drawing the keyseat in the shaft:

  • Draw the keyseat from the center of the part and extrude cut. Then use the extrude tool to modify keyseat depth.

Drawing the keyseat from the center of the shaft example

Machining Keyways And Keyseat Slots 2
Machining Keyways And Keyseat Slots 7

Sketch plane is in the middle of the shaft.

Shaft OD = 2.5”

Key =.5”

*Note* ½” key should seat .25 deep into keyseat

Machining Keyways And Keyseat Slots 8
Machining Keyways And Keyseat Slots 9

The keyway depth goes to the center of the part.

If:

Shaft OD = 2.5”

Key =.5”

*Note* ½” key should seat .25 deep into keyseat

And keyway is down to the center of the part = 1.25” Deep

2.5” / 2 = 1.25

if key should seat .25 deep into keyseat

1.25” – .25” =  1.0”

Extrude Key face up 1”

Machining Keyways And Keyseat Slots 10

Extrude Key face up 1”

Machining Keyways And Keyseat Slots 11

A better way to draw the keyway is:

Extrude Key face up 1”

Drawing A Keyway Slot Using Offset Plane

A better way to draw the keyway is:

Use offset plane

Machining Keyways And Keyseat Slots 12
Machining Keyways And Keyseat Slots 13

Select a reference plane to offset from

Machining Keyways And Keyseat Slots 14
Machining Keyways And Keyseat Slots 15
Machining Keyways And Keyseat Slots 16

Select a new plane to sketch on.

Machining Keyways And Keyseat Slots 17

The sketch plane is now on top of the part. Draw the slot profile and extrude/cut to -.25” from the face.

Video for Shaft Keyway CAM toolpaths

Milling The Key Radius

Machining Keyways And Keyseat Slots 18

Choose an endmill that will have enough clearance.